TD5 oil cooler repair kits for Defender and Discovery 2, with BG Automotive and Nissens & Elring rebuild kits for a serviceable original housing, plus the complete PBC500230 oil cooler and housing assembly.

Start with the condition of the original cast aluminium housing. A sound housing can be rebuilt with a new cooler and sealing parts; cracked castings, damaged threads or damaged sealing faces call for the complete PBC500230 assembly.

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Which TD5 oil cooler kit do I need?

The BG Automotive kit is the main high-quality rebuild for a serviceable original housing, with the Nissens & Elring kit sitting above it as the premium branded rebuild. PBC500230 replaces the complete oil cooler housing when the original casting itself is damaged.

Kit Best for Main difference
BG Automotive TD5 oil cooler repair kit Complete rebuild of a serviceable original housing BG Automotive oil cooler with ERR7220, LVH100230, ERR7098, new banjo bolts and Dowty sealing washers
Nissens & Elring TD5 oil cooler repair kit Premium rebuild of a serviceable original housing Nissens oil cooler with Elring ERR7220 gasket and the supporting sealing parts and fixings
PBC500230 TD5 oil cooler & housing assembly Replacement where the original housing is damaged Replaces the cast aluminium housing as well as the oil cooler

Check the original housing first

Inspect the casting for cracks, corrosion, damaged gasket faces and damaged threads, particularly around the oil pressure switch and oil-line connections. If the housing is sound, either rebuild kit retains it; if the casting itself is damaged, replace the complete PBC500230 assembly.