TD5 EGR Bypass Parts
TD5 EGR bypass parts for Defender and Discovery 2, including complete removal kits, stainless bypass pipes, boost gauge take-off kits and exhaust-manifold blanking plates.
Start with the vehicle and TD5 EGR layout, then check the individual product page for EU2 or EU3 fitment, exact kit contents, gaskets, fixings and whether a boost gauge connection is included.
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Find the right TD5 EGR bypass parts
Start with the job being carried out. Complete EGR bypass kits replace the original EGR valve assembly and normally include the related blanking parts, while individual stainless blanking plates cover the exhaust-manifold side of the conversion. The product page confirms exactly what is supplied with each kit.
| Job | Best place to start | Check before ordering |
|---|---|---|
| Complete EGR bypass | TD5 EGR removal or bypass kit | Check Defender or Discovery 2 fitment, EU2 or EU3 layout and the parts included in the kit |
| Add a boost gauge connection | TD5 EGR bypass kit with boost gauge fitting | Check whether the boost gauge and connecting hose are supplied separately |
| Blank the exhaust-manifold port | TD5 stainless steel EGR blanking plate | Check whether an individual plate or a complete bypass kit is required |
Check TD5 EGR fitment before ordering
Defender TD5 and Discovery 2 TD5 models share the same basic engine family, but the EGR equipment and parts required can differ. Use the vehicle, engine version, original layout and stated kit contents together rather than ordering from the TD5 engine name alone.
Vehicle
Confirm Defender TD5 or Discovery 2 TD5 fitment on the individual product page.
Confirm Defender TD5 or Discovery 2 TD5 fitment on the individual product page.
EU2 or EU3
Check whether the kit fits EU2, EU3 or both TD5 EGR layouts.
Check whether the kit fits EU2, EU3 or both TD5 EGR layouts.
Kit contents
Check for the bypass pipe, EGR gasket, manifold blanking plate, gasket, fixings and vacuum caps required for the job.
Check for the bypass pipe, EGR gasket, manifold blanking plate, gasket, fixings and vacuum caps required for the job.
Boost gauge fitting
Check whether the bypass pipe includes a boost take-off and whether the gauge and connecting hose are included.
Check whether the bypass pipe includes a boost take-off and whether the gauge and connecting hose are included.
Related TD5 sections
| Section | Use it for |
|---|---|
| TD5 Performance Upgrades | Intercoolers, turbo parts, silicone hoses, sensors, exhaust parts and supporting TD5 upgrades |
| Defender TD5 Engine Parts | Engine service, repair, intake, turbo and related Defender TD5 parts |
| Discovery 2 TD5 Engine Parts | Engine service, repair, intake, turbo and related Discovery 2 TD5 parts |
EGR removal and road use
Removing or disabling manufacturer-fitted emissions equipment may make the vehicle unsuitable or unlawful for use on public roads and may result in an MOT or vehicle test failure.
MOT and emissions responsibility
Current MOT guidance treats emissions-control equipment fitted by the manufacturer that is missing, obviously modified or obviously defective as a major defect. EGR valves are among the visible emissions components that may be inspected.
Vehicle age, original specification and current test requirements can affect how an individual vehicle is assessed. Passing the exhaust smoke test does not necessarily mean that the removal of visible emissions equipment will be accepted.
The vehicle owner and installer are responsible for ensuring that any modification complies with current road-traffic, emissions and vehicle-testing requirements. Please check the legal and MOT position before fitting this kit to a vehicle used on public roads.
Twinwoods 4x4 cannot confirm the road legality or MOT acceptability of an individually modified vehicle.
